Equipment and Capabilities

With more than 200 machines, 190 qualified employees, a hands-on management and relentless investments for staying ahead in technology and organization, Didimo Zanetti builds strong partnerships with its clients, from co-design/co-engineering during the design phase, to prototype supply and serial production

The complete range of our competencies, technologies and machines allow us to provide high-quality gears, thanks to our in-house “closed-loop gear production process”:

  • Blades cutting/tuning
  • Bevel gears cutting
  • Heat treatments
  • Lapping/grinding
  • Fully automated grinding burn inspection
  • Final quality check / Single flank test

Most of our machines are automated or robot-assisted, to support  large-scale production and to assure the highest degree of precision.

Our Equipment

SPIRAL BEVEL GEARS

Cutting:

  • Gleason Phoenix 600 HC
  • Retrofit Gleason G641 Retrofit
  • Modul FZRKK 500/3

CNC Tool Grinding cell:

  • Klingelnberg B27

Cutter Setting machine:

  • Klingelnberg CS200

Lapping:

  • Klingelnberg L60A

Grinding:

  • Gleason Phoenix 600 HG
  • Gleason Phoenix 450 HG

Quality control:

  • Klingelnberg Single Flank test T60A

STRAIGHT BEVEL GEARS

Cutting:

  • Gleason G104
  • Gleason G114

SPUR GEARS AND SHAFTS

Turning (blank):

  • Doosan 450 HT
  • Takisawa TT200G
  • Takisawa TT350G
  • Murata MW20-MW120

Hobbing and shaping:

  • Liebherr LC380
  • Liebherr LSE380
  • Gleason PSA 300
  • Samputensili S300
  • Samputensili S200
  • Gleason Pfauter P90
  • Mikron A35
  • Pfauter PA320
  • Shobber SH320 Komby
  • Lorenz LS200
  • Lorenz LS400

Shaving:

  • Hurth ZS350
  • Hurth ZSA420
  • Hurth ZSA320

Hard turning and grinding:

  • Famar Ergo 230
  • Famar Ergo 260
  • Famar Ergo 400
  • Graziano CXT 510
  • Morara IC 2M
  • Meccanica Nova S-T-CNC-P
  • Lodi RTR 800 CN
  • Meccanica Nova Mininova S-H-T-CNC-P

Teeth Grinding:

  • Reishauer RZ410
  • Samputensili S375
  • Samputensili S400

HEAT TREATMENTS

  • 2 SOFIND
  • 1 CIEFFE